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Hyperspectral Imaging Applications in Food Quality and Safety

Sort and Detect

From specialty crops to seafood and poultry, the global food inspection industry needs newer and more precise tools to meet stringent government regulations.

Uncertainty resulting from reliance on human inspectors or limited capability RGB cameras is creating a strong drive for adoption of advanced high-resolution industrial machine vision systems that are simultaneously robust, affordable, and easy to deploy.

Improved ability to sort and timely detection of contamination by techniques like hyperspectral imaging help food producers assure the quality and consistency of their products and avoid costly and brand-damaging recalls.

The ability to grade food products based on numerous geometric and spectral classifications is a key differentiator for hyperspectral imaging sensors. Nuts and specialty crops can be inspected based not on simple pass or fail metrics, but on more subtle characteristics that maximize quality and throughput.

Case studies

Two sets of tomato trusses, used to estimate Brix values

Non-Destructive Brix Estimation in Tomatoes

Sweetness is the main driver for consumer liking of tomatoes and all other fruits, and Brix is commonly accepted as the proxy for the total concentration
of the associated sugars. Measuring Brix has become the primary way to access the taste quality of tomatoes in the industry. Traditionally, destructive methods, such as refractometry, are employed to quantify the Brix levels in tomatoes. These techniques, while accurate and simple, present challenges when applied in phenotyping programs that require largescale, high-throughput analysis. Destructive approaches are labor-intensive, time-consuming,
and involve considerable resource consumption when applied to large sample numbers. This application note highlights an alternative, non-destructive, and real-time approach for Brix estimation using hyperspectral imaging technology involving instruments designed for in-line systems operating at high speeds.

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An RGB image of a mixture of herbs and spices alongside a hyperspectral false-color scan of the same pile.

Cayenne and Oregano

Spectral classification via the perClass Mira Software makes the task of assessing herb and spice quality less challenging by providing a clear indication of the presence of adulterants, and also provides a workflow of detecting unknown adulterants and additives.

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Foreign Object Detection in Cheese Thumbnail showing detected and classified plastic objects

Foreign Object Detection in Cheese

When large blocks of cheese are unwrapped, cut, and repackaged, processors must inspect the cheese for any remaining debris. Clear or even tinted plastic is notoriously difficulty to spot by eye or conventional inspection methods. Recalls are costly and damaging to a brand’s reputation. Headwall’s MV.C NIR and perClass Mira Software provide a solution for detecting foreign objects in cheese manufacturing and packaging.

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Good and Bad Blueberry false-color overlay

Non-Contact Prediction of Blueberry Brix

Headwall’s hyperspectral imaging (HSI) technology, blueberries can be inspected based on their condition, and their Brix value can be predicted, allowing for a non-destructive, rapid measurement of large quantities of berries, with results in real time.

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Fish Inspection

By scanning product passing underneath, Headwall’s hyperspectral imaging systems can produce a histamine map for each fish fillet, and can calculate average values and send results to a plant control system for archiving or to alert an operator.

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